Methods for hoisting plastic cable trays

Article Overview

Plastic cable trays can be hoisted using hoisting frames or cross arms with suspension rods, ensuring proper support, spacing, and secure fastening for both small and large trays.

Hoisting Small-Sized Cable Trays

For smaller plastic cable trays, hoisting frames are commonly used. These frames are cost-effective, easy to install, and provide adequate support for lighter loads. The typical setup includes:

  • Hoisting frame: Supports the tray horizontally.
  • Suspension rod: Connects the ceiling or overhead structure to the hoisting frame.
  • Five-piece fastening kit: Ensures secure attachment of the tray to the frame. The recommended spacing is one hoisting frame every 1.5 to 2 meters of tray length, with each frame accompanied by a suspension rod and fastening kit to maintain stability and prevent sagging .

Hoisting Large-Sized Cable Trays

For larger or heavier trays, cross arms provide a more robust solution. Key components include:

  • Cross arm: Offers strong horizontal support and facilitates maintenance.
  • Two suspension rods: Provide vertical support from the ceiling to the cross arm.
  • Two sets of fastening kits: Secure the tray to the cross arm. The installation ratio is also one cross arm every 1.5 to 2 meters, ensuring sufficient structural integrity for heavier cable loads .

Suspension and Support Considerations

  • Suspension rods (lead screws): Essential for connecting the ceiling support to the tray's hoisting crossbars. They can be cut to length and used with expansion components or nuts for secure attachment.
  • Center-hung supports: Allow cables to be deposited from both sides, speeding up installation and reducing strain on the tray .
  • Maximum load per hanger: Typically ranges from 318 kg to 340 kg, with a maximum support spacing of 3.6 meters for center-hung systems .

Safety and Best Practices

  • Ensure all components are compatible and tested together as a system to prevent structural failure .
  • Only qualified personnel familiar with electrical installation and safety standards should perform hoisting and installation .
  • Avoid using cable trays as walkways or ladders, as this can cause personal injury and damage the system .
  • Properly balance bundles of trays at the center when lifting to prevent tipping or uneven load distribution . By following these methods, plastic cable trays can be hoisted safely and efficiently, ensuring long-term stability and compliance with installation standards.

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